Customized Flexible Copper Busbars thiab Braided Connectors rau Fais Fais Distribution thiab BESS

Flexible tooj liab busbars thiab braided connectors yog siv nyob rau hauv qhov chaw uas nruj conductors tsis tau reliably nqus thermal expansion, mechanical vibration, los yog installation txav. Rau EV thiab BESS fais fab kev faib tawm, ntau- txheej C1100 tooj liab ntawv sib dhos, tooj liab braided connectors, thiab molecular diffusion vuam tuaj yeem muab qhov qis - tsis kam tam sim no txoj hauv kev thaum tso cai rau cov neeg kho tshuab txav.

 

Lub hom phiaj engineering tsis yog tsuas yog ua kom tus neeg xyuas pib hloov tau. Lub rooj sib txoos yuav tsum tswj xyuas hluav taws xob txuas ntxiv, kev sib koom ua ke, kev ua haujlwm rwb thaiv tsev, kev tswj qhov ntev, thiab kev qaug zog tiv thaiv thoob plaws hauv lub voj voog kev pabcuam.

 

 

 

Rigid tooj liab busbars muab hluav taws xob tsis tshua muaj hluav taws xob thiab qhov chaw kho tshuab ruaj khov, tab sis lawv qhov kev hloov pauv tsawg tuaj yeem dhau los ua kev txwv tsis pub siv tshuab thaum txuas cov khoom sib txawv ntawm cov thermal expansion.

 

Hauv EV roj teeb pob lossis BESS txee, tooj liab conductors yuav txuas:

Cov roj teeb modules ua haujlwm hla qhov ntsuas kub dua.
Copper terminals mounted rau aluminium vaj tse.
Inverters nrog mechanically cais mounting lug.
Cov contactors, fuses, thiab DC faib khoom sib dhos.
Busbar txhawb nrog sib txawv coefficients ntawm thermal expansion.

 

tooj liab muaj ib coefficient ntawm thermal expansion ntawm kwv yees li 16.5 × 10⁻⁶ / K. Thaum lub busbar ntev ntev yog txwv ntawm cov ntsiab lus txuas ruaj khov, qhov kub hloov pauv tsim qhov txav txav uas yuav tsum tau nqus qhov chaw hauv lub rooj sib txoos.

 

Rau ib qho yooj yim 500 mm tooj liab seem raug rau 100℃kub hloov:

 

ΔL ≈ 500 × 16.5 × 10⁻⁶ × 100=0.825 hli

 

Lub rooj sib dhos nruj yog li yuav tsum tau ua kom haum li 0.83 hli ntawm thermal expansion tshaj qhov ntev no ua ntej txiav txim siab mounting kam rau ua, lub tsev txav, kev co, los yog sib txawv ntawm cov khoom.

 

Rov ua dua qhov kev txav mus los tuaj yeem ua rau cov neeg kho tshuab thauj khoom nyob ib puag ncig:

Bolt qhov.
Riveted terminals.
Welded pob qij txha.
Tooj-rau-aluminium interfaces.
Insulator txhawb nqa.
Laminated busbar hloov chaw.

Mechanical txav tsis tau rau EV thiab BESS kev sib txuas - ISO 16750
 

Engineering mob	Rigid tooj liab busbar	Flexible tooj liab ntawv nyiaj busbar	Tooj liab braided connector
Thermal expansion absorption	Tsawg	Siab	Siab
Khoov muaj peev xwm	Tsawg	Siab	Siab heev
Kev vibration absorption	txwv	Siab	Siab
Tam sim no - muaj peev xwm nqa tau	Siab	Siab	Siab
Compact routing	Nruab nrab	Siab	Siab
Yam kev tsim kho	Cov tooj liab	Txau tooj liab foils	Woven tooj liab strands
Main tsim variable	Thickness / kev txhawb nqa	Foil thickness thiab txheej suav	Strand txoj kab uas hla thiab braid ceev

 

Rau cov ntawv thov raug kev vibration tsim nyog, thermal cycling, los yog rov qab txheeb ze zog, yooj yuav tsum tau kho raws li ib tug mechanical tsim parameter es tsis yog ib tug yooj yim installation.

 

 

 

Ob txoj kev tsim kho yog siv rau kev hloov pauv siab - kev sib txuas tam sim no: ntau- txheej txheej tooj liab ntawv sib dhos thiab tooj liab braided connectors.

Lawv cov cwj pwm hluav taws xob thiab kev siv tshuab sib txawv vim tias txoj kev tam sim no thiab deformation mechanism txawv.

 

Ntau- txheej laminated tooj liab busbars nrog C1100 tooj liab - 100% IACS lub hom phiaj

 

C1100 electrolytic tawv pitch tooj liab yog dav siv rau siab -tam sim no conductors vim nws cov hluav taws xob conductivity tuaj yeem ncav cuag 100% IACS siv tus nqi thaum cov khoom siv tshwj xeeb thiab purity raug tswj.

 

Ib qho yooj yim ntawm cov ntawv ci sib dhos ib txwm muaj ntau cov txheej tooj liab nyias txheej txheej ua ke. Es tsis txhob yuam ib ntu tooj liab kom khoov, cov txheej txheem ntawm tus kheej tuaj yeem cuam tshuam nrog kev hloov pauv.

 

Tej yam xws li engineering variables muaj xws li:

C1100 tooj liab qib thiab temper.
Tus kheej foil thickness.
Number of foil txheej.
Zuag qhia tag nrho tam sim no- nqa hla-section.
Siv tau yooj yim ntev.
Terminal dav.
Welded overlap cheeb tsam.
Deg mob ua ntej koom.
Kev tiv thaiv kev tiv thaiv.
Yam tsawg kawg bending radius.

 

Ua kom cov ntawv ci ntau ntxiv tuaj yeem ua rau muaj txoj hauv kev tam sim no thaum khaws cia yooj. Txawm li cas los xij, tsuas yog ntxiv cov khaubncaws sab nraud povtseg tsis tuaj yeem txhim kho qhov sib koom ua ke. Qhov kev hloov pauv ntawm lub davhlau ya nyob twg yuav tsum muab qhov chaw sib txuas ntawm cov khoom siv hlau txaus thiab tswj tsis tau.

 

Copper braided connectors - strand- theem yooj

 

Copper braided connectors siv ntau cov xov tooj zoo tooj liab lossis flattened strands interwoven rau hauv cov qauv hloov tau. Lub braid haum txav los ntawm deformation ntawm tus kheej strands.

 

Qhov kev tsim kho no tshwj xeeb tshaj yog rau:

Tsiv hluav taws xob interfaces.
Roj teeb -rau -busbar kev sib txuas.
Grounding thiab bonding.
Kev sib txuas ntawm Switchgear.
Transformer thiab inverter sib txuas.
Kev vibration-sensitive hluav taws xob sib dhos.

C1100 laminated ntawv nyiaj piv rau tooj liab braid - xaiv hluav taws xob thiab tshuab

 

Parameter	Laminated C1100 tooj liab busbar	Tooj liab braided connector
Txoj kev tam sim no	Parallel tooj liab foils	Ntau woven tooj liab strands
Hluav taws xob conductivity	Txog li 100% IACS cov khoom siv lub hom phiaj	High -copper conductivity muaj
Yooj yim	Siab	Siab heev
Tswj lub davhlau ya nyob twg geometry	Zoo heev	Zoo
Flat mounting interface	Zoo heev	Nruab nrab
Rov qab khoov	Siab thaum tsim kom raug	Siab heev
Thaum tshav kub kub dissipation	Siab	Siab
Kev sib txuas	Roj teeb / inverter / DC tsheb npav	Hloov los yog vibrating interface
Kev sib xyaw ntawm rwb thaiv tsev	Kub shrink / dip txheej / laminate	Kub shrink / dip txheej
Manufacturing tswj	Ntawv ci kev sib raug zoo, weld cheeb tsam, qhov ntev kam rau ua	Braid density, strand condition, davhlau ya nyob twg koom

 

Yog li ntawd, kev xaiv yuav tsum pib nrog tam sim no, kub nce, muaj qhov chaw, txav amplitude, vibration profile, thiab davhlau ya nyob twg geometry, es tsis yog conductor yooj ib leeg.

 

Copper braided connector tsum tsum - PPAP Level 3

 

Rau cov kev pab cuam tsheb, tus neeg muag khoom yuav tsum muaj peev xwm sau tau:

Cov ntaub ntawv pov thawj rau qib tooj liab.
Dimensional soj ntsuam cov ntaub ntawv.
Kev ntsuas hluav taws xob tiv thaiv.
Weld los yog sib koom ua ke cross-section soj ntsuam yog muaj.
Tensile los yog rub- tawm qhov kev xeem.
Cov ntaub ntawv thermal cycling.
Cov txheej txheem muaj peev xwm sau tseg rau qhov tseem ceeb.
PPAP Qib 3 cov ntaub ntawv thaum thov los ntawm tus neeg siv khoom.
IATF 16949 zoo-kev tswj hwm rau cov kev tsim khoom siv.

 

Thov Kev Ntsuam Xyuas DFM Dawb & Tso Cai

 

 

Qhov kev hloov pauv ntawm lub davhlau ya nyob twg feem ntau yog qhov siab tshaj plaws - thaj chaw muaj kev pheej hmoo ntawm tus neeg xyuas pib hloov pauv. Cov khoom siv tooj liab hloov tau yooj yim tuaj yeem ua tau zoo heev, tab sis kev sib koom ua ke tsis zoo tuaj yeem qhia txog kev ua haujlwm hauv cheeb tsam, kev tsim hluav taws xob, thiab kev ua haujlwm tsis zoo.

 

Molecular diffusion welding muab cov khoom sib koom ua ke ntawm - lub xeev txoj hauv kev uas tau npaj cov hlau zoo sib xws tau coj los ua ke nyob rau hauv qhov ntsuas kub thiab siab. Cov txheej txheem tsis yog nyob ntawm cov pa molten weld pas dej ua ke.

 

Qhov no yog tshwj xeeb tshaj yog muaj feem xyuam rau stacked copper foil assemblies vim hais tias lub hom phiaj yog kom consolidated ntau copper txheej rau hauv ib tug mechanically ruaj khov, hluav taws xob txuas mus rau lub davhlau ya nyob twg cheeb tsam.

 

Vim li cas thiaj tsis txhob muaj cov pa luam yeeb -raws li kev koom nrog hauv siab - tam sim no kev sib txuas tooj liab?

 

Flux residues tuaj yeem tsim kev tu kom huv ntxiv thiab tej zaum yuav tsis tsim nyog yog qhov yuav tsum tau siv hluav taws xob kom huv si ntev. Ib qho khoom siv- lub xeev txheej txheem tuaj yeem tshem tawm qhov kev xav tau ntawm cov pa brazing flux thaum qhov kev nthuav dav tshwj xeeb- txheej txheem vuam raug tswj kom raug.

 

Cov txheej txheem tseem ceeb variable muaj xws li:

Copper deg huv si.
Oxide mob.
Tiv tauj siab.
Vuam kub.
Tuav lub sijhawm.
Foil alignment.
Kev sib tshooj.
Tshaj tawm - txheej txheem qhov deformation.

 

Lub hom phiaj engineering yuav tsum tau hais raws li qhov ntsuas tau los yog qhov yuav tsum tau ua kom muaj zog dua li tsuas yog hu ua qhov sib koom ua ke "tsis muaj zog."

Kev lees paub hluav taws xob ntawm laminated tooj liab busbars - 100% IACS siv

 

Ib txoj kev npaj kev tsim khoom siv tau tuaj yeem suav nrog:

Cov khoom kuaj	Lub hom phiaj engineering	Hom kev tswj hwm
DC tsis kam	Txheeb xyuas tam sim no -path resistance	Plaub -hlau micro-ohmmeter
Kev coj ua	Txheeb xyuas cov khoom siv tooj liab	Cov ntaub ntawv pov thawj / conductivity test
Kub nce	Tshawb xyuas kev ua haujlwm thermal	Thermocouple / thermal duab
Rub kuaj	Txheeb xyuas qhov sib koom ua ke ntawm lub zog	Tensile xeem tshuab
Hla -section	Tshawb xyuas kev sib raug zoo	Kev ntsuam xyuas metallographic
Dimensional soj ntsuam	Tshawb xyuas lub davhlau ya nyob twg geometry	CMM / optical ntsuas
Thermal cycling	Txheeb xyuas qhov sib koom ua ke durability	Tswj thermal chamber
Kev vibration	Txheeb xyuas qhov tseeb ntawm kev ua haujlwm	Kev vibration test system

 

Cov kab lus "100% IACS conductivity" yuav tsum tau siv los ua cov khoom siv lossis cov phiaj xwm hluav taws xob tsuas yog thaum muaj kev txhawb nqa los ntawm qib tooj liab thiab cov qauv xeem. Kev sib sau ua tiav tiag tiag yuav tsum tau lees paub los ntawm kev ntsuas qhov ntsuas, qhov kub thiab txias, thiab cov neeg siv khoom- cov txheej txheem lees paub.

 

 

 

Tsis yog txhua tus neeg hloov pauv hloov pauv siv tib yam khoom siv davhlau ya nyob twg. EV thiab BESS cov rooj sib txoos yuav xav tau tooj liab-rau-tooj liab, tooj liab-rau- txhuas, lossis tooj liab-rau-plated- qhov txuas txuas.

 

Cov txheej txheem sib koom ua ke yuav tsum raug xaiv raws li cov khoom sib xyaw ua ke, cov khoom siv hluav taws xob, cov khoom siv hluav taws xob, cov khoom sib koom ua ke, thiab cov ntim ntau lawm.

 

Laser vuam Cu-Al tiv thaiv nyiaj brazing - thermal thiab metallurgical xaiv

 

Parameter	Laser vuam Cu-Al	Tsis kam nyiaj brazing
Thawj daim ntawv thov	Cu-Al dissimilar- sib koom hlau	High - conductivity hlau koom
Kub input	Localized heev	Qhov dav thermal cheeb tsam
Cov txheej txheem tswj	Laser zog, ceev, tsom	Tam sim no, siab, lub sijhawm
Filler hlau	Feem ntau tsis tas yuav tsum tau, nyob ntawm tus qauv tsim	Silver -raws li brazing alloy
Flux	Txheej txheem- nyob ntawm	Yuav tsum tau nyob ntawm alloy / txheej txheem
Automation	Siab	Siab
Thaum tshav kub kub- thaj chaw cuam tshuam	Me me thaum optimized	Loj dua
Kev npaj nto	Tseem ceeb heev	Tseem ceeb heev
Yam validation	Weld cross-section, tensile, resistance	Kev sib koom ua ke, brazing kev ncaj ncees, tsis kam

 

Tooj liab qhia txog ib feem loj ntawm qhov teeb meem laser zog, tshwj xeeb tshaj yog nyob rau hauv infrared wavelengths. Yog li ntawd, laser welding ntawm tooj liab yuav tsum tau tswj kev kho qhov muag tsis pom kev thiab qhov chaw ruaj khov.

 

Rau Cu-Al pob qij txha, txheej intermetallic yuav tsum tau tswj. Kev siv hluav taws xob ntau dhau tuaj yeem ua rau kom muaj cov txheej txheem brittle intermetallic.

 

Rau kev tsim khoom validation, tus neeg muag khoom yuav tsum tsim kom muaj lub qhov rais txheej txheem es tsis txhob cia siab rau ib qho kev teeb tsa lub tshuab nominal.

 

Precision hlau stamping rau tooj liab terminals - ± 0.01 hli muaj peev xwm

 

Lub rooj sib tham yooj yooj yim ntawm lub tsheb npav feem ntau xav tau cov khoom siv tooj liab, mounting tabs, qhov, khoov, lossis nrhiav cov yam ntxwv.

 

Precision stamping tuaj yeem ua ke:

Terminal qhov.
Positioning slots.
Mounting flanges.
Embossed nta.
Khoov kab.
Riveting qhov chaw.
Hu rau interfaces.

 

Rau siab - ntim cov khoom siv tsheb, kev nce qib- tuag stamping tuaj yeem ua ke ntau yam haujlwm hauv ib ntu tuag.

 

Dimensional tswj yuav suav nrog ± 0.01 hli rau cov yam ntxwv xaiv thaum cov khoom tuab, cov qauv siv, thiab kev tshuaj xyuas qhov kev txhawb nqa uas yuav tsum tau ua. Tsis yog txhua qhov busbar qhov ntev yuav tsum tau muab qhov kev ua siab ntev no; tsis tsim nyog nruj tolerances nce cov cuab yeej thiab tshuaj xyuas tus nqi yam tsis muaj kev txhim kho hluav taws xob.

 

Yog li ntawd, daim duab tswj yuav tsum cais:

Hluav taws xob ua haujlwm qhov ntev.
Sib dhos qhov ntev.
Siv qhov ntev.
Kho kom zoo nkauj qhov ntev.
Tseem ceeb - rau - cov yam ntxwv zoo.

 

Thov Kev Ntsuam Xyuas DFM Dawb & Tso Cai

 

 

 

Tus neeg xyuas pib hloov tau yooj yim yuav tsum muaj hluav taws xob rwb thaiv tsev thaum nws dhau los ze rau cov qauv hauv av, cov neeg siv hluav taws xob nyob ib sab, cov roj teeb vaj tsev, lossis cov khoom siv hauv txee.

 

Ob txoj hauv kev yog epoxy hmoov txheej / dip rwb thaiv tsev thiab cua sov-shrink tubing.

 

Kev xaiv kom raug yog nyob ntawm geometry, dielectric qhov yuav tsum tau ua, txoj kev teeb tsa, qhov kub thiab txias, kev puas tsuaj, thiab kev kho yuav tsum tau ua.

 

Epoxy hmoov txheej tiv thaiv tshav kub-shrink tube - UL 94 V-0 xaiv

 

Parameter	Epoxy hmoov txheej	Thaum tshav kub kub-shrink tube
Kev pab them nqi	Conforms rau coated geometry	Predefined tube geometry
Dielectric rwb thaiv tsev	Siab thaum qhia kom raug	Siab thaum qhia kom raug
Complex geometry	Zoo	Nruab nrab
Kev teeb tsa	Lub Hoobkas txheej txheem	Tube installation + cua sov
Kev kho hauv zos	Nyuaj	Kwv yees yooj yim dua
Thickness tswj	Txheej txheem- tswj	Khoom siv - nyob ntawm
Abrasion tsis kam	Siab nrog raug formulation	Nyob ntawm qib tube
Kev tshuaj xyuas qhov muag	Direct nto tshuaj xyuas	Kev tshuaj xyuas lub raj ncaj qha
Hom nplaim taws ntsuas	UL 94 V-0 muaj	UL 94 V-0 qib muaj
Automotive rail applications	Formulation- nyob ntawm	Khoom siv - nyob ntawm

 

Cov txheej txheem rwb thaiv tsev yuav tsum tsis txhob teev tsuas yog xim lossis nominal thickness. Kev ua tau zoo ntawm hluav taws xob yuav tsum tau ntsuas qhov ntsuas xws li:

 

Lub zog dielectric zog.
Rwb thaiv tsev tsis kam.
Txheej thickness.
Creepage nrug.
Clearance.
Kev ntsuas kub.
nplaim taws ntsuas.
Tshuaj tiv thaiv.

 

Rau cov qauv tsim uas xav tau lub zog dielectric tawg siab tshaj 15 kV / mm, cov khoom siv rwb thaiv tsev tiag tiag, tuab, cov qauv kev sim, thiab cov xwm txheej tsim khoom yuav tsum raug txheeb xyuas ntau dua li qhov tsis suav los ntawm cov khoom npe.

 

Thaum tshav kub kub-shrink rwb thaiv tsev rau hloov tau tooj liab busbars

Thaum tshav kub kub-shrink tubing yog haum qhov twg:

Lub busbar geometry yog sib xws.
Lub raj tuaj yeem ntsia tau ua ntej lub rooj sib txoos zaum kawg.
Ib qho piv txwv shrink yog muaj.
Hluav taws xob clearance yuav tsum tau tswj.
Yuav tsum tau kuaj pom.

 

Rau kev teeb tsa BESS, tus neeg xyuas pib insulated yuav tsum tswj nws qhov kev tshem tawm ntawm cov kab hluav taws xob uas nyob ib sab tom qab thermal cycling thiab kev co.

 

 

Kev hloov pauv tooj liab busbars yog siv nyob rau ntau lub siab - tam sim no architectures.

 

Cov ntawv thov ib txwm muaj xws li:

 

EV roj teeb pob kev sib txuas.
BESS roj teeb khib kev sib txuas.
DC sib xyaw ua ke.
Inverter DC txuas.
HVDC contactor txuas.
Fuse thiab busbar interfaces.
Fais fab faib units.
Zog-cov khoom sib txuas.
Grounding thiab bonding kev sib txuas.

Tus neeg xyuas pib tsim yuav tsum tau ua raws li cov khoom siv hluav taws xob ua tiav thiab txhua lub hnab ntawv.

 

Flexible tooj liab busbar tsim matrix - 100% IACS / ± 0.01 hli / PPAP Qib 3

 

Tsim kev xav tau	Pom zoo xav txog engineering
High nruam tam sim no	Nce tooj liab hla -sectional cheeb tsam
High mem tes tam sim no	Validate kuj thiab qhov kub thiab txias nce
Rov ua dua kev vibration	Siv cov ntawv ci los yog braid tsim
Loj thermal txav	Ua kom muaj txiaj ntsig hloov tau ntev
Txwv qhov chaw installation	Xaiv tswj khoov geometry
Cu-Al hloov	Ntsuas laser vuam thiab intermetallic tswj
Automotive ntau lawm	IATF 16949 + PPAP Qib 3 qhov twg tau teev tseg
Precision mounting	CNC / CMM los yog precision stamping
High -voltage rwb thaiv tsev	validate dielectric zog thiab clearance
Kev sib txuas fuse	Xav txog IEC 60269 cov kev cai uas muaj feem xyuam
Daim ntawv thov Rail	Ntsuam xyuas EN 45545 cov ntaub ntawv uas yuav tsum tau muaj yog muaj

 

Rau siab - kev sib txuas tam sim no, hluav taws xob tiv thaiv tsuas yog ib feem ntawm kev tsim. Txoj kev thermal, thaj chaw tiv tauj, kev ntxhov siab, kev rwb thaiv tsev, kev sib txuas, thiab kev co profile yuav tsum tau soj ntsuam ua ke.

 

 

Ib qho kev tsim khoom-npaj hloov tau yooj yim busbar yuav tsum muaj kev tswj xyuas tau los ntawm cov khoom siv tooj liab los ntawm kev tshuaj xyuas zaum kawg.

 

C1100 cov khoom siv tooj liab thiab stamping tswj - IATF 16949

 

Cov ntaub ntawv pov thawj tuaj yeem suav nrog:

Kev lees paub qib tooj liab.
Kev ntsuas thickness.
Kev txheeb xyuas conductivity.
Mechanical{0}}cov ntaub ntawv pov thawj.
Kev tshuaj xyuas saum npoo.
Cov khoom siv daim ntawv pov thawj tshuaj xyuas.

 

Rau stamped terminals, kev tshuaj xyuas ntau lawm tuaj yeem suav nrog:

Qhov taub.
Qhov - mus rau - ntug nrug.
Zuag qhia tag nrho ntev.
Khoov lub kaum sab xis.
Terminal flatness.
Burr qhov siab.
Txheej txheej.
Welded -terminal qhov ntev.

 

Kev tshuaj xyuas CMM yog qhov tsim nyog rau kev ua haujlwm ntawm peb - qhov ntev ntawm lub davhlau ya nyob twg geometry qhov twg cov pa calipers lossis cov ntsuas ntsuas tsis tuaj yeem ntes qhov ua tiav qhov profile.

 

Kev lees paub hluav taws xob thiab tshuab hluav taws xob - PPAP Qib 3

 

Ib tus neeg siv khoom- pob ntawv pov thawj tshwj xeeb yuav suav nrog:

Kev kos duab thiab kho dua tshiab -tswj specifications.
Cov ntaub ntawv pov thawj.
Cov txheej txheem flow diagram.
PFMEA.
Tswj txoj kev npaj.
Dimensional soj ntsuam daim ntawv qhia.
Kev ntsuas hluav taws xob tiv thaiv.
Weld los yog brazing validation.
Tensile los yog rub test.
Cov ntaub ntawv pov thawj ntawm cov khoom siv thiab txheej txheej.
Kev kawm muaj peev xwm rau CTQ qhov ntev.
PPAP Theem 3 xa thaum xav tau.

 

Cov txheej txheem tsim khoom yuav tsum paub qhov txawv ntawm cov txheej txheem muaj peev xwm thiab qhov kawg - cov khoom pov thawj. Qhov ntsuas qhov ntsuas qhov ntsuas tau lees paub qhov ntsuas qhov ntsuas; kev tsom xam muaj peev xwm qhia tau tias cov txheej txheem tsim khoom puas tuaj yeem rov tuav cov yam ntxwv tshwj xeeb.

 

 

Ib qho RFQ lossis engineering kos duab yuav tsum muab cov ntaub ntawv txaus rau cov chaw tsim khoom los txiav txim siab cov khoom siv, kev sib koom ua ke, kev sib koom ua ke, rwb thaiv tsev, thiab kev soj ntsuam yuav tsum tau ua.

 

Yam tsawg kawg nkaus, qhia meej:

Nruam tam sim no.
Peak tam sim no thiab lub sijhawm.
Ua haujlwm voltage.
Qhov siab tshaj plaws conductor kub.
Ambient kub ntau yam.
Qib tooj liab.
Tooj thickness.
Tag nrho qhov ntev.
Hloov tau ntev.
Yam tsawg kawg bending radius.
Terminal qhov qhov ntev.
Mounting interface.
Rwb thaiv tsev xav tau.
Dielectric xeem voltage.
Yuav tsum tau tiv thaiv.
Vibration tej yam kev mob.
Thermal cycling tej yam kev mob.
Cia siab rau kev pab cuam lub neej.
Ib xyoo ntim.
Prototype kom muaj nuj nqis.
PPAP cov cai.

 

Piv txwv li, ib qho kev qhia tshwj xeeb tuaj yeem txhais tau C1100 ntau- txheej tooj liab ntawv hlau busbar, tswj lub davhlau ya nyob twg geometry nrog xaiv ± 0.01 hli CTQ qhov ntev, qhov hluav taws xob rwb thaiv tsev ua tau raws li UL 94 V-0 qhov yuav tsum tau ua, thiab kev txwv hluav taws xob tiv thaiv tau txheeb xyuas los ntawm plaub-xaim ntsuas.

 

Qhov kev qhia tshwj xeeb no tso cai rau cov chaw tsim khoom los ntsuas cov cuab yeej siv, kev siv cov khoom siv, kev sib koom ua ke, cov khoom siv tshuaj xyuas, thiab lub sijhawm ua haujlwm ua ntej hais.

 

 

Cov txheej txheem ntau lawm tuaj yeem tsim raws li:

 

Cov khoom siv tooj liab → Precision stamping → Layer stacking → Surface npaj → Molecular diffusion vuam / laser vuam → Sib sau → Rwb thaiv tsev → Kev tshuaj xyuas hluav taws xob → Dimensional soj ntsuam → QA kawg → Packing

 

Txhua tus txheej txheem pab txhawb ib hom kev ua tsis tiav.

 

Txheej txheem	Lub ntsiab tswj	Tej yam tsis xws luag
Kev npaj tooj liab	Thickness / conductivity	Cov khoom tsis raug
Stamping	Burr/dimension	Lub qhov los yog geometry sib txawv
stacking	Txheej txheej	Txoj kev tsis sib xws tam sim no
Kev npaj nto	Oxide / paug	Kev sib raug zoo tsis zoo
Diffusion vuam	Siab / kub / sijhawm	Kev sib txuas tsis tiav
Laser vuam	Lub zog / ceev / tsom	Porosity / dhau heev lawm
tsim	Khoov vojvoog	tooj liab tawg
Rwb thaiv tsev	Thickness / npog	Dielectric tsis muaj zog
Kev kuaj hluav taws xob	Kev tiv thaiv	Siab -kev sib koom ua ke
Kev tshuaj xyuas CMM	CTQ qhov ntev	Kev cuam tshuam los ua ke

 

Cov khoom kawg yuav tsum raug tshuaj xyuas los ntawm kev pom zoo kos duab thiab tswj txoj kev npaj es tsis yog txiav txim los ntawm qhov pom.

 

 

Rau lub ntiaj teb lub tsheb thiab lub zog- cov kev pabcuam khaws cia, kev tshuaj xyuas tus neeg muag khoom yuav tsum tsom mus rau kev ntsuas kev tsim khoom.

 

Cov pob khoom tsim nyog yuav tsum ua kom pom kev tswj hwm ntawm C1100 tooj liab ua, precision hlau stamping, hloov tau cov ntaub ntawv sib dhos, tooj liab braid koom, laser vuam Cu-Al, molecular diffusion vuam, rwb thaiv tsev tiv thaiv, CMM tshuaj xyuas, kev ntsuas hluav taws xob, thiab cov ntaub ntawv PPAP.

 

Lub hom phiaj siv tau yog tus neeg xyuas pib hloov pauv uas tswj xyuas cov khoom siv hluav taws xob thiab kev ua haujlwm zoo thaum nqus cua sov thiab kev co.

 

Apollo Electronic Cheebtsam (Xiamen) Co., Ltd. muab precision hlau stamping thiab welded hluav taws xob Cheebtsam rau EV, ESS, PV, thiab fais fab - daim ntawv thov electronics. Kev ntsuam xyuas engineering tuaj yeem ua raws li cov neeg siv khoom kos duab, 2D / 3D CAD cov ntaub ntawv, cov lus qhia hluav taws xob, ntim txhua xyoo, thiab cov qauv siv tau.

 

Rau kev txhim kho kev cai, thawj zaug DFM tshuaj xyuas yuav tsum tsim cov qib tooj liab, tus neeg xyuas pib hla -section, hloov tau ntev, lub davhlau ya nyob twg geometry, kev sib koom ua ke, kev rwb thaiv tsev, CTQ qhov ntev, thiab cov phiaj xwm siv tau ua ntej tso tawm.

 

 

PPAP Theem 3 yuav siv sij hawm ntev npaum li cas rau ibkev cai saj zawg zog tooj liab busbar?

PPAP Theem 3 lub sijhawm yog nyob ntawm cov cuab yeej nyuaj, kev pom zoo ntawm cov khoom siv, cov qauv tsim kom muaj nuj nqis, ntsuas qhov ntsuas, thiab cov neeg siv khoom cov ntaub ntawv xav tau. Lub sijhawm yuav tsum tau lees paub tom qab kos duab tshuaj xyuas thiab cov kev cai siv tau raug txiav txim siab.

 

Dab tsi yog tooling lub neej lav rau precision tooj liab busbar stamping?

Tooling lub neej yog tswj los ntawm kev tuag- xaiv cov khoom, nce qib- tuag tsim, txij nkawm ncua sij hawm, kev soj ntsuam hnav, thiab kev soj ntsuam ntau lawm. Lub hom phiaj ntawm lub neej yuav tsum tau teev tseg raws li tooj liab thickness, alloy, geometry, ntim txhua xyoo, thiab lub zog stamping.

 

Cov kev ntsuam xyuas dab tsi yog siv los txheeb xyuas cov txheej txheem rwb thaiv tsev lossis cua sov-kev tiv thaiv shrink?

Cov ntawv pov thawj muaj xws li rwb thaiv tsev thickness, rwb thaiv tsev tsis kam, dielectric tiv thaiv los yog kev puas tsuaj, kev soj ntsuam qhov muag pom, qhov kub thiab txias, thiab kev ntsuam xyuas nplaim taws xws li UL 94 V-0 thaum xav tau los ntawm daim ntawv thov.