Optimizing Magnetic Performance: Ntshiab Hlau Cores thiab Annealing rau Latching Relays

 

Lub latching relay yuav tsum tuav nws lub xeev sib nqus yam tsis tas yuav coil energization. Qhov sib nqus hluav taws xob yog li nyob ntawm qhov qis -tsis muaj cov hlau tsis huv relay tub ntxhais, tswj cov hlau nplaum seem, tsis muaj zog quab yuam, thiab qhov tseeb qhov tseeb es tsis txhob tuav tam sim no. Rau cov ntsuas ntse, lub zog-cov cuab yeej tswj hwm, thiab roj teeb- lub zog tswj lub tshuab, lub hom phiaj yog feem ntau yog cov tub ntxhais kawm ntawv thiab cov cua sov- cov txheej txheem kho uas muab cov kev sib nqus sib nqus zoo thiab tso tawm nrog cov mem tes luv luv.

 

Rau kev yuav khoom thiab pab pawg engineering, cov khoom siv tshwj xeeb yuav tsum tsis txhob nres ntawm "cov hlau ntshiab." Qhov kev ua tau zoo ntawm latching relay hlau core yog txiav txim siab los ntawm qib hlau, carbon thiab impurity cov ntsiab lus, txias- ua haujlwm keeb kwm, annealing cua, kev kho deg, qhov ntev ntev, thiab qhov kawg sib nqus Circuit Court tsim.

 

Yog li ntawd, ib tug ntau lawm specification yuav tsum txuas tsib parameters:

DT4C / DT4E hluav taws xob ntshiab hlau nrog tshuaj lom neeg muaj pes tsawg leeg thiab cov khoom sib nqus.
Lub taub hau txias, stamping, tig, lossis machining deformation tswj ua ntej qhov kawg annealing.
Lub tshuab nqus tsev los yog tswj tau- atmosphere annealing los txo cov kev ntxhov siab thiab quab yuam.
CMM tshuaj xyuas rau ncej geometry, concentricity, ntev, thiab qhov ntev ntev.
Zinc lossis npib tsib xee plating xaiv raws li qhov yuav tsum tau muaj corrosion yam tsis tas yuav ua rau qhov tsis yog -magnetic deg txheej.

 

Rau qhov kev pabcuam siab -Volume relay, cov kev hloov pauv no yuav tsum raug lees paub los ntawm cov ntaub ntawv pov thawj, kev kuaj hlau nplaum, kev tshuaj xyuas qhov ntev, plating- ntsuas thickness, thiab PPAP cov ntaub ntawv raws li IATF 16949 qhov system zoo.
 

 

 

Hluav taws xob ntshiab hlau yog siv nyob rau qhov chaw sib nqus Circuit Court yuav tsum muaj siab permeability thiab tsis tshua muaj magnetic reluctance thaum tsis txhob muaj hluav taws xob ntau dua resistivity los yog alloying yam ntxwv txuam nrog rau lwm yam khoom sib nqus.

 

DT4C thiab DT4E feem ntau suav hais tias yog cov khoom siv hluav taws xob xws li relay cores, yokes, ncej pieces, armatures, thiab magnetic ncej qauv. Txawm li cas los xij, kev xaiv qib yuav tsum yog raws li qhov tseeb sib nqus hluav taws xob thiab cua sov- kev kho mob es tsis yog cov khoom siv npe ib leeg.

 

DT4C / DT4E Sib Nqus Kev Ua Haujlwm yuav tsum tau kuaj xyuas tom qab ua tiav

Tib yam khoom siv nominal tuaj yeem qhia cov cwj pwm sib nqus sib txawv tom qab stamping, txias forming, machining, lossis sib tsoo. Yas deformation qhia txog qhov tsis xws ntawm lattice thiab residual stress, ua kom sib nqus hysteresis thiab muaj peev xwm hloov lub zog quab yuam.

 

Rau latching relay, qhov no tuaj yeem cuam tshuam:

Rub - nyob rau hauv voltage
Tso- tawm voltage
Pulse duration
Sib nqus tuav quab yuam
Residual hlau nplaum
Coil zog siv
Hloov ua dua tshiab
Kub- nyob ntawm tus cwj pwm sib nqus

 

Kev sib piv engineering muaj txiaj ntsig yog:

Parameter	Txias- ua haujlwm hlau ntshiab	Annealed ntshiab hlau
Residual stress	Siab dua	Txo
Magnetic domain mobility	Txwv tsis pub	Txhim kho
Coercive quab yuam	Feem ntau siab dua	Feem ntau qis dua
Hysteresis poob	Siab dua	qis
Sib nqus permeability	Txo los ntawm deformation	Txhim kho
Dimensional stability	Nyob ntawm cov txheej txheem	Txhim kho thaum muaj kev ntxhov siab
Haum rau precision latching relay core	Yuav tsum tau validation	Feem ntau nyiam

 

Cov khoom sib nqus zaum kawg yuav tsum tau ntsuas ntawm kev tsim khoom- cov qauv sawv cev es tsis yog suav los ntawm cov khoom nyoos- daim ntawv pov thawj.

 

C1100 tooj liab thiab C2680 tooj dag tsis hloov pauv rau cov tub ntxhais sib nqus

 

Kev hloov khoom siv kuj tseem yuav tsum xav txog kev sib nqus permeability, conductivity, mechanical zog, thiab ua tus cwj pwm.

 

Khoom siv	Hom luag haujlwm	Magnetic cwj pwm	Hluav taws xob conductivity	Tej yam relay cuam tshuam
DT4C / DT4E Cov	Magnetic core / ncej	Ferromagnetic	Nruab nrab	Core magnetic Circuit Court
C1100 ntshiab tooj liab	Cov khoom siv hluav taws xob	Qhov tseem ceeb tsis yog -magnetic	Siab heev, feem ntau nyob ib ncig ntawm 100% IACS	Busbars, terminals, conductive qhov chaw
C2680 tooj dag	Cov qauv / tiv tauj tivthaiv	Magnetic tsis muaj zog kom ua tau zoo tsis yog -magnetic nyob rau hauv ib txwm siv relay	qis dua tooj liab	Terminals, stamped hardware

 

C1100 ntshiab tooj liab yog xaiv feem ntau rau hluav taws xob conductivity. C2680 tooj dag feem ntau xaiv rau nws cov kev sib xyaw ua ke, lub zog, thiab kev tiv thaiv corrosion. Tsis tas yuav tsum tau teev tseg raws li kev hloov pauv ncaj qha rau cov hluav taws xob ntshiab hlau relay tub ntxhais uas sib nqus quab yuam yog ib feem ntawm qhov yuav tsum tau ua.

 

Stamping Geometry ncaj qha cuam tshuam rau lub Magnetic Circuit Court

Rau stamped relay cores, kev tswj qhov ntev tsis yog ib qho kev xav tau ntawm txhua yam. Ncej- ntsej muag geometry txiav txim siab qhov sib txawv ntawm huab cua zoo thiab txoj kev sib nqus flux.

 

Ib qho burr, angular distortion, los yog ntau dhau flatness sib txawv ntawm tus ncej lub ntsej muag tuaj yeem hloov qhov chaw sib cuag zoo ntawm cov khoom sib nqus. Ib qho kev qhia me me xws li ± 0.01 hli yuav tsim nyog rau cov yam ntxwv tseem ceeb, tab sis qhov kev kam rau siab tiag tiag yuav tsum raug tsim los ntawm cov hlau nplaum- qhov kev xav ntawm lub voj voog thiab cov kev cai sib dhos.

 

Rau qhov precision qhov chaw, cov phiaj xwm tshuaj ntsuam tuaj yeem suav nrog:

Optical dimensional soj ntsuam
Kev tshuaj xyuas CMM
Ntsuas ntsuas
Kev ntsuas flatness
Kev ntsuas concentricity
Surface roughness ntsuas
Burr- qhov siab soj ntsuam
Kev ntsuas kev ua haujlwm sib nqus

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Hauv -Kev Tuag Riveting thiab Kev Sib Txuas Lus raug

Qhov twg cov tub ntxhais sib xyaw ua ke nrog cov khoom sib nqus sib nqus lossis cov khoom siv kho tshuab ntxiv, hauv -tuag riveting tuaj yeem txo cov kev ua haujlwm thib ob thiab txhim kho qhov chaw rov ua haujlwm.

 

Txawm li cas los xij, riveting quab yuam yuav tsum tau tswj xyuas vim tias qhov deformation ntau dhau tuaj yeem ua kom paub cov kev ntxhov siab hauv zos rau hauv cov khoom sib nqus. Lub qhov rais txheej txheem yuav tsum muaj xws li:

Rivet taub
Khoom thickness
Punch geometry
Tsim kev hloov chaw
Riveting zog
Rivet- taub hau qhov siab
Kev sib dhos zaum kawg

 

Rau kev siv tsheb lossis kev ntsuas ntsuas, cov txheej txheem siv tau yuav tsum txuas cov kev hloov pauv no mus rau qhov muaj peev xwm thiab kev ua haujlwm sib nqus.

Thov Kev Ntsuam Xyuas DFM Dawb & Tso Cai

 

 

Annealing yog ib qho ntawm cov txheej txheem tseem ceeb tshaj plaws rau kev ua kom zoo nkauj ntshiab hlau relay tub ntxhais.

Stamping, txias taub hau, dabtsi yog khoov, tig, sib tsoo, thiab lwm yam txheej txheem kho tshuab hloov cov hlau sab hauv kev ntxhov siab. Cov kev hloov pauv no tuaj yeem txwv kev sib nqus- lub zog ntawm lub zog thiab nce hysteresis. Rau lub latching relay, qhov no tuaj yeem txhais ua cov lus teb sib nqus tsis sib xws txawm tias cov khoom siv raw nws tus kheej ua tau raws li qhov tshwj xeeb.

 

Nqus Annealing Hauv Kev Tswj Thermal Profiles

Cov txheej txheem ib txwm muaj xws li tswj cua sov, ntsuas kub, tswj kom txias, thiab lub tshuab nqus tsev lossis inert- tiv thaiv huab cua.

Lub voj voog thermal yuav tsum raug tsim raws li:

 

DT4C lossis DT4E qib
Ntu geometry
Qhov siab tshaj plaws seem thickness
Yav dhau los qib deformation
Rauv loading
Yuav tsum muaj kev ua haujlwm sib nqus
Nto oxidation txwv
Tom qab plating txheej txheem

Lub qhov rais txheej txheem generic yuav tsum tsis txhob muab theej ntawm cov geometry sib txawv. Cov ntu tuab thiab nyias nyias muaj cov yam ntxwv thermal teb sib txawv, thiab qhov kub thiab txias ntau dhau los yog tsis muaj kev tswj xyuas qhov txias tuaj yeem cuam tshuam qhov kev ruaj ntseg.

 

Vim li cas Annealing Hloov Relay -Core Magnetic Behavior

Sib nqus kev ua tau zoo muaj feem cuam tshuam nrog lub npe - phab ntsa txav.

Mechanical deformation qhia dislocations thiab residual stress. Cov no ua raws li qhov chaw pinning rau cov chaw sib nqus. Kev ntxhov siab- nyem annealing txo cov teeb meem no thiab tso cai rau cov khoom sib nqus kom teb tau yooj yim dua rau thaj chaw siv.

 

Lub hom phiaj engineering tsis yog "softening the metal." Nws yog los tsim kom muaj ib lub xeev magnetic repeatable nrog:

Tsawg coercive quab yuam
Ua tau zoo dua permeability
Tsawg hysteresis poob
ruaj khov rub- hauv tus cwj pwm
Tus cwj pwm tso tawm ruaj khov
Txo kev sib nqus sib nqus ntawm ntau ntau lawm

Kev ntsuam xyuas hlau nplaum yuav tsum ua raws li txoj kev tsim khoom tiag tiag

Ib tug validation sequence sib piv:

Cov khoom siv raw → stamped part → annealed part → plated part → assembled relay

Kev ntsuam xyuas tsuas yog cov khoom siv raw tuaj yeem ua tsis tiav cov txheej txheem -induced magnetic degradation.

Ib txoj kev tswj xyuas kev tsim khoom yuav suav nrog:

 

Manufacturing theem	Pom zoo tswj	Lub hom phiaj engineering
Cov khoom tuaj	Tshuaj muaj pes tsawg leeg + ntaub ntawv pov thawj	Paub meej DT4C/DT4E qib
Stamping	Dimensional soj ntsuam + burr tswj	Tiv thaiv magnetic geometry
Ua ntej-annealing	Deformation / txheej txheem cov ntaub ntawv	Tsim kom muaj thermal-cycle input
Annealing	Lub qhov cub kub + lub tshuab nqus tsev / cov ntaub ntawv huab cua	Tswj kev ntxhov siab
Tshaj tawm -kev sib tw	Sib nqus- kev sim khoom	Txheeb xyuas cov lus teb sib nqus
Plating	Txheej thickness test	Tswj txheej txheej corrosion
Kev sib dhos zaum kawg	Rub -hauv/tso pov thawj	Paub meej tias muaj nuj nqi relay
Tshaj tawm ntau	Traceability + cov ntaub ntawv tshuaj xyuas	Txhawb PPAP thiab kev soj ntsuam cov neeg siv khoom

 

Rau Tier 1 cov kev pab cuam, cov ntaub ntawv rau hauv cub tawg yuav tsum tau traceable rau ntau ntau lawm. Yog tias qhov kev ua tau zoo sib nqus yog ib qho tshwj xeeb, cov phiaj xwm tswj thiab PFMEA yuav tsum qhia meej txog cov txheej txheem annealing raws li qhov muaj peev xwm ntawm kev hloov pauv.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Nqus Annealing vs Conventional Atmosphere Annealing

 

Qhov xwm txheej	Nqus annealing	Pa cua annealing
Nto oxidation	Tsawg thaum tswj tau zoo	Kev pheej hmoo siab dua
Kev huv ntawm qhov chaw	Siab	Nyob ntawm huab cua
Sib nqus- khoom sib xws	Siab nrog tswj daim ntawv qhia	Txheej txheem- nyob ntawm
Tshaj tawm -kev ntxuav tu	Feem ntau txo	Tej zaum yuav xav tau kev kho mob ntxiv
Rauv traceability	Kev tswj tau siab heev	Nyob ntawm cov khoom siv
Haum rau precision relay cores	Yog lawm	Yog, thaum huab cua raug lees paub

 

Kev xaiv kom raug yog nyob ntawm qhov xav tau ntawm qhov chaw, qhov tshwj xeeb sib nqus, qhov muaj peev xwm ntawm lub tshuab hluav taws xob, qhov ntim ntau lawm, thiab cov txheej txheem hauv qab plating.

 

 

Ib tug tub ntxhais relay yuav xav tau kev tiv thaiv saum npoo vim tias cov hlau ntshiab tuaj yeem raug oxidation. Qhov kev sib tw yog tias plating ntxiv lwm txheej txheej rau cov khoom uas nws lub luag haujlwm tseem ceeb yog hlau nplaum.

 

Yog li ntawd, lub plating specification yuav tsum sib npaug:

Corrosion resistance + dimensional control + adhesion + deg condition + magnetic performance.

 

Zinc Plating rau nqi thiab Corrosion tswj

Zinc plating muab sacrificial corrosion tiv thaiv thiab yog dav siv rau steel thiab hlau Cheebtsam.

Rau relay cores, engineering tswj yuav tsum muaj xws li:

 

Zinc txheej thickness
Passivation hom
Hydrogen- cov cai tswj hwm
Kev huv ntawm qhov chaw
Adhesion
Ntsev-paj validation qhov twg teev
Dimensional buildup ntawm cov yam ntxwv tseem ceeb

 

Ib txheej txheej tuab ntawm ob peb micrometers tuaj yeem siv tau rau ntau daim ntawv thov, tab sis qhov kawg specification yuav tsum yog los ntawm qhov yuav tsum tau muaj corrosion class thiab seem pawg -up.

 

Nickel Plating rau Surface Durability thiab Environmental Resistance

Nickel plating muab ib qho nyuaj, hnav ntau dua- tiv taus qhov chaw thiab tuaj yeem muab kev tiv thaiv zoo dua rau qee qhov ib puag ncig.

 

Txawm li cas los xij, npib tsib xee tsis yog hluav taws xob lossis hlau nplaum sib npaug rau cov hlau ntshiab hauv qab. Lub plating txheej kuj tuaj yeem hloov qhov loj me, tshwj xeeb tshaj yog nyob rau ntawm qhov tseeb ncej, nias - haum cheeb tsam, lossis cuam tshuam nrog armature.

 

Vim li no, cov txheej txheem plating yuav tsum raug siv ua ke nrog cov sib nqus sib nqus.

 

Zinc vs Nickel: Engineering Xaiv Matrix

 

Parameter	Zinc plating	Nickel plating
Lub luag haujlwm tseem ceeb	Sacrificial corrosion tiv thaiv	Kev tiv thaiv nto thiab durability
Tej yam tshwm sim	Nyiaj / grey tom qab passivation	Hlau ci / semi- ci
Dimensional buildup	Yuav tsum tau tswj	Yuav tsum tau tswj
Hnav tsis kam	Nruab nrab	Siab dua
Corrosion zoo	Kev tiv thaiv kev txi	Barrier tiv thaiv
Relay-core magnetic validation	Yuav tsum tau	Yuav tsum tau
Nqi	Feem ntau qis dua	Feem ntau siab dua
Qhov kev siv zoo tshaj plaws	Tus nqi -sensitive tiv thaiv relay Cheebtsam	Ntau dua qhov yuav tsum tau muaj durability

 

Lub ntsiab lus tseem ceeb yog tias plating thickness yuav tsum tsis txhob teev nyob ntawm nws tus kheej ntawm lub magnetic circuit.

 

Yog tias lub ntsej muag lub ntsej muag muaj huab cua nruj- qhov yuav tsum tau muaj qhov sib txawv, txawm tias cov txheej txheej me me tuaj yeem cuam tshuam rau qhov kawg ntawm kev sib dhos. Qhov chaw tseem ceeb yog li ntawd yuav tsum tau xaiv plating, npog, post-plating dimensional control, los yog ib qho kev tso cai tsim.

 

Txheej Thickness Kev Ntsuas thiab Kev Tshawb Fawb Kawg Sib Nqus

Ib txoj kev tshuaj xyuas ntau lawm tuaj yeem ua ke:

 

X-ray fluorescence coating-thickness testing
Micrometer lossis CMM qhov ntsuas qhov ntev
Kev tshuaj xyuas qhov muag
Kev kuaj adhesion
Corrosion xeem raws li cov neeg siv khoom specification
Rub - rau hauv thiab tso qhov kev sim
Coil-kev pov thawj tam sim no
Sib nqus tuav- quab yuam pov thawj

 

Rau plating thickness, qhov kev lees txais yuav tsum tau txhais raws li cov txheej txheem tswj kev tshwj xeeb es tsis yog hais tias "nickel plated" lossis "zinc plated."

 

 

Ib qho kev tsim khoom- npaj cov khoom siv hluav taws xob hlau nplaum hlau yuav tsum tswj cov txheej txheem ua tiav es tsis kuaj xyuas qhov ntev xwb.

Rau tsheb, ntse -meter, thiab lub zog- tswj daim ntawv thov, cov qauv zoo pom zoo txuas cov khoom siv, cuab yeej, sib sau, annealing, plating, tshuaj xyuas, thiab kev sim ua haujlwm zaum kawg.

 

Progressive Tuag Stamping Nrog Tswj Burr thiab ± 0.01 hli nta

Progressive stamping yog haum rau siab - ntim relay Cheebtsam thaum geometry thiab cov khoom tuab yog sib xws nrog cov txheej txheem.

Cov parameter tseem ceeb muaj xws li:

 

Sawb thickness
Tuag clearance
Punch-rau- tuag alignment
Txiav - ntug kev mob
Pub raug
Sawb flatness
Burr qhov siab
Cov cuab yeej hnav
Ib feem deformation

 

Cov cuab yeej hnav hloov txiav tshem tawm raws sijhawm. Yog li ntawd, kev tu ncua kev tuag yuav tsum tau txuas mus rau qhov ntsuas qhov muaj peev xwm ntau dua li tsuas yog lub sijhawm teem sijhawm.

 

Cov cuab yeej -Kev Tswj Xyuas Lub Neej thiab Kev Ua Haujlwm Muaj Peev Xwm

 

Daim ntawv npaj cov cuab yeej tsim khoom yuav tsum sau tseg:

Cov cuab yeej pib tsim nyog
Thawj -kev tshuaj xyuas
Cpk/Ppk saib xyuas rau qhov loj me
Cov cuab yeej- txhaj tshuaj taug qab
Punch thiab tuag hloov cov qauv
Tiv thaiv kev txij nkawm
Spare -kev tswj cov khoom
Kho -cov ntaub ntawv ua

Rau siab - ntim relay ntau lawm, tus neeg muag khoom yuav tsum muaj peev xwm muab cov ntaub ntawv rov qab los ntawm cov khoom tiav rov qab mus rau cov khoom siv ntau, stamping tuag, annealing batch, plating batch, thiab tshuaj xyuas cov ntaub ntawv.

 

CMM Kev Tshawb Fawb rau Sib Nqus -Circuit Geometry

Kev tshuaj xyuas CMM yog qhov tshwj xeeb tshaj yog qhov muaj ntau yam geometric nta sib cuam tshuam.

Cov yam ntxwv zoo xws li:

 

Feature	Piv txwv txoj kev tswj	Muaj peev xwm ua haujlwm zoo
Ncej ntev	CMM	Sib nqus Circuit Court geometry
Ncej - ntsej muag flatness	CMM / optical ntsuas	Tiv tauj Armature
Concentricity	CMM	Kev sib dhos sib dhos
Qhov chaw	CMM / pom	Riveting los yog sib dhos
Thickness	Micrometer / CMM	Sib nqus reluctance thiab haum
Burr qhov siab	Kev tshuaj xyuas qhov muag	Kev cuam tshuam los ua ke
Deg mob	Visual / roughness test	Hu rau interface

 

Qhov kev kam rau ua tiag tiag yuav tsum tau tsim los ntawm kev tsim relay. Ib daim pam ± 0.01 hli yuav tsum tau rau txhua qhov tshwj xeeb tuaj yeem nce nqi tsim khoom yam tsis tau txhim kho kev ua haujlwm relay; hloov pauv, kev tswj tsis txaus ntawm qhov sib nqus- qhov sib txawv tuaj yeem ua rau muaj kev hloov pauv.

 

Cov ntaub ntawv zoo rau PPAP Qib 3

Rau cov kev pab cuam tsheb, PPAP Theem 3 xa tuaj yuav suav nrog:

 

Part Submission Warrant
Cov txheej txheem flow diagram
PFMEA
Tswj txoj kev npaj
Qhov tshwm sim
Cov ntaub ntawv pov thawj
Kev ntsuas kev ua tau zoo
MSA / ntsuas kev tshawb fawb
Cov txheej txheem pib muaj peev xwm
Cov ntaub ntawv cuab yeej
Qauv ntau lawm qhov chaw

 

Qhov twg cov tub ntxhais relay raug cais raws li tus yam ntxwv tshwj xeeb, sib nqus- cov ntaub ntawv khoom vaj khoom tsev yuav tsum tau txuas nrog cov phiaj xwm tswj thiab kev txheeb xyuas cov txheej txheem.

 

 

 

Thaum muab lub latching relay hlau core, pawg neeg yuav khoom yuav tsum ntsuas tag nrho txoj kev tsim khoom es tsis yog piv cov nqi ntawm cov khoom sib xws.

 

Cov khoom ntsuas	Yam tsawg kawg nkaus engineering lo lus nug	Pom zoo pov thawj
Khoom siv	Puas yog qib tswj raws li DT4C/DT4E?	Cov ntaub ntawv pov thawj
Chemistry	Puas muaj kev txwv tsis pub dhau los ntawm ntau?	Mill daim ntawv pov thawj / cov ntaub ntawv muab khoom siv
tsim	Yuav ua li cas deformation tswj?	Txheej txheem khiav + PFMEA
Annealing	Puas yog daim ntawv qhia thermal tswj thiab kaw?	Rauv cov ntaub ntawv
Sib nqus kev ua haujlwm	Puas yog cov ntawv tshaj tawm -cov khoom pov thawj tau lees paub?	Daim ntawv ntsuam xyuas sib nqus
Qhov ntev	Puas yog cov yam ntxwv tseem ceeb ntsuas ntsuas qhov ntsuas?	CMM / peev xwm qhia
Plating	Puas yog txheej thickness tswj tau?	XRF report
Corrosion	Puas yog qhov kev xaiv tiav dhau qhov kev xeem?	Laboratory qhia
Kev sib dhos	Puas yog rub-in/release parameters txheeb xyuas?	Cov ntawv xeem ua haujlwm
Zoo	Cov ntaub ntawv tsim tawm puas tuaj yeem txhawb PPAP Qib 3?	PPAP pob
Traceability	Cov khoom tiav tuaj yeem taug qab los ua ntau ntau?	Ntau traceability system

 

Cov neeg muag khoom nyiam yog li ntawd tsis yog ib lub tuam txhab stamping xwb. Lub peev xwm tsim khoom yuav tsum npog qhov tseeb hlau tsim, kev ntxhov siab- nyem annealing, kev kho saum npoo, kev soj ntsuam qhov ntev, sib nqus validation, thiab ntau lawm traceability.

 

 

Kev yuav daim duab lossis RFQ yuav tsum muab cov ntaub ntawv txaus rau tus neeg muag khoom los ntsuas kev tsim khoom ua ntej hais.

Cov ntaub ntawv pom zoo suav nrog:

 

Khoom siv: DT4C / DT4E hluav taws xob ntshiab hlau
Raw-cov ntaub ntawv thickness los yog txoj kab uas hla
Ua tiav qhov ntev
Cov cheeb tsam tseem ceeb rau kev zam
Ncej - ntsej muag flatness
Burr{0}}qhov siab yuav tsum tau
Magnetic kev ua tau zoo phiaj
Annealing xav tau
Plating hom
Plating thickness
Corrosion -kev xeem yuav tsum tau
Nto roughness
Txoj kev sib dhos
Rub - hauv / tso tawm cov cai
Environmental kev khiav hauj lwm kub
Ib xyoo ntim
Prototype kom muaj nuj nqis
PPAP xav tau
Kev soj ntsuam tus qauv
Ntim thiab traceability xav tau

 

Rau cov khoom tshiab, muab 2D kos duab, 3D CAD qauv, kev thov txhua xyoo, cov khoom xav tau, thiab cov phiaj xwm ua haujlwm tso cai rau cov chaw tsim khoom siv hluav taws xob hlau hlau los ua DFM tshuaj xyuas ua ntej kev nqis peev.

 

 

Qhov kev ua tau zoo ntawm lub latching relay core yog txiav txim siab los ntawm kev sib cuam tshuam ntawm cov khoom muaj pes tsawg leeg, mechanical deformation, annealing, deg kho, qhov tseeb qhov tseeb, thiab qhov kawg sib nqus Circuit Court.

 

DT4C lossis DT4E tuaj yeem muab lub hauv paus ferromagnetic xav tau, tab sis stamping -kev ntxhov siab tuaj yeem ua rau muaj zog quab yuam thiab txo cov lus teb sib nqus. Tswj lub tshuab nqus tsev annealing tuaj yeem txo cov txheej txheem no -induced magnetic degradation. Zinc lossis npib tsib xee plating tuaj yeem muab kev tiv thaiv corrosion, tab sis txheej tuab yuav tsum tau suav nrog hauv cov phiaj xwm kev siv qhov ntev thiab sib nqus.

 

Rau siab -volume smart-meter, EV tswj, ESS, thiab fais fab- cov ntawv siv hluav taws xob, cov khoom siv tau zoo yog li no:

Tswj cov khoom siv hlau ntshiab → precision sib sau → kev ntxhov siab- nyem annealing → tswj plating → CMM tshuaj xyuas → sib nqus ua haujlwm kuaj → PPAP Qib 3 traceability.

 

Apollo Electronic Cheebtsam (Xiamen) Co., Ltd. txhawb nqa precision electromagnetic Cheebtsam los ntawm cov hlau stamping, sib sau, machining, nto kho mob, seem soj ntsuam, thiab ntau lawm- tswj zoo. Rau qhov tshiab latching relay hlau core, engineering teams tuaj yeem muab cov duab kos lossis CAD cov ntaub ntawv rau DFM tshuaj xyuas, cov khoom siv / txheej txheem kev soj ntsuam, qauv kev npaj, thiab ntim khoom- kev soj ntsuam kev tsim khoom.

 

 

Dab tsi yog PPAP Theem 3 lub voj voog xa khoom rau alatching relay hlau core?

Lub voj voog nyob ntawm cov cuab yeej nyuaj, tus qauv kom muaj nuj nqis, cov kev xav tau ntawm kev sim, thiab cov ntaub ntawv tus neeg siv khoom. Ib qho kev tsim khoom yuav tsum tau txhais cov cuab yeej, T1 cov qauv, kev siv qhov ntev, kev ntsuam xyuas sib nqus, thiab PPAP xa cov ntsiab lus tseem ceeb ua ntej yuav khoom - xaj xaj.

 

Yuav ua li cas manufacturers tswj stamping tuag lub neej rau siab - ntim ntshiab hlau relay cores?

Lub neej tuag yuav tsum tau tswj hwm los ntawm kev txhaj tshuaj- suav cov ntaub ntawv, kev tiv thaiv kev tiv thaiv, kev muaj peev xwm tseem ceeb - qhov ntev, kev saib xyuas burr, thiab kev tshuaj xyuas qhov punch / tuag. Kev hloov pauv yuav tsum yog raws li ntsuas cov txheej txheem drift es tsis yog txhaj tshuaj suav ib leeg.

 

Yuav ua li cas relay-core plating thickness txheeb xyuas yam tsis muaj kev cuam tshuam kev sib nqus?

X-ray fluorescence (XRF) tuaj yeem ntsuas zinc lossis npib tsib xee txheej tuab uas tsis yog- puas tsuaj. Qhov tseem ceeb thiab qhov kawg rub- nyob rau hauv / tso tawm kev ua tau zoo yuav tsum raug txheeb xyuas tom qab plating kom paub meej tias txheej txheej tsis tau hloov qhov sib nqus cua sib nqus.