Tshiab Zog HVDC Qhov Chaw
Product Structure Overview
Metallized Ceramic Lub Cev
Metallized ceramic yog cov tseem ceeb rwb thaiv tsev thiab sealing tivthaiv ntawm HVDC contactors. Nws yog ua los ntawm siab -purity alumina (Al₂O₃ Ntau dua lossis sib npaug li 96%) cov khoom siv ceramic los ntawm lub tshuab nqus tsev sintering thiab metallized sealing brazing technology.
Nta thiab qhov zoo:
Zoo heev airtightness (<1×10⁻⁹ Pa·m³/s);
Kev ntsuas hluav taws xob siab ntawm 5-10 kV DC;
High mechanical zog thiab muaj zog thermal shock kuj;
Tsim nyog rau lub tshuab nqus tsev sealing siab thiab roj-ib puag ncig insulated.
Manufacturing Peev Xwm:
Ceramic lub cev raug txog li ± 0.02 hli;
Kev ruaj khov ntawm txheej metallization (Mo / Mn, Ni);
Txhua yam khoom dhau los ntawm helium mass spectrometry xau kuaj.
Tsiv Assembly
Lub rooj sib txoos txav yog cov txheej txheem tseem ceeb uas ua rau kev ua haujlwm ntawm / tawm ntawm tus contactor. Nws muaj ib tug tooj liab conductive pas nrig, ib qho kev sib cuag, lub caij nplooj ntoos hlav system, thiab cov khoom qhia.
Qauv:
Highly conductive tooj liab pas nrig (Red Copper / CuCr);
Silver alloy movable tiv tauj (AgSnO₂, AgSnO₂In₂O₃, thiab lwm yam nyiaj alloys);
Precision positioning ntawm insulating phau ntawv qhia lub tes tsho thiab lub caij nplooj ntoos hlav mechanism.
Khoom nta:
Kev ua rhiab heev, muaj zog rebound quab yuam, thiab lub neej ntev nkees;
Tsawg kev sib cuag vuam kub nce, txhua yam lub neej ntawm ntau tshaj 100,000 cycles;
Xyuas kom ruaj khov conduction ntawm high tam sim no (100A-600A);
Customizable qauv thiab stroke parameters yog txaus siab.
Exhaust Vent Component
Cov khoom no tswj xyuas lub siab thiab tso pa tawm hauv lub contactor, ua kom muaj kev nyab xeeb thiab ruaj khov ntawm lub kaw lus nyob rau hauv siab -voltage switching conditions.
Functions thiab Benefits:
Precisely tswj lub tso pa tawm los tiv thaiv chamber rupture;
Ib qho kev xaiv fireproof hlau lim qauv los tiv thaiv arc splashing.
Siv nrog corrosion-resistant stainless hlau los yog npib tsib xee- tooj liab alloy;
Haum rau lub tshuab nqus tsev vacuum los yog threaded los ua ke.
Manufacturing thiab Testing:
Lub qhov taub qhov siab kam rau ua nyob rau hauv ± 0.03mm;
Vacuum leak test pass tus nqi nce mus txog 100%.
Txhua batch ntawm cov khoom tau dhau los ntawm airtightness thiab kev ntsuas lub voj voog.
Yoke Hlau
Lub yoke hlau yog lub hauv paus tseem ceeb hauv kev tsav tsheb sib nqus, tsim cov electromagnetic circuit thiab txhim kho tus contactor rub- hauv kev ua haujlwm.
Cov qauv thiab cov khoom siv:
Siv siab -permeability txias- dov silicon steel los yog hlau ntshiab (Fe Ntau dua lossis sib npaug li 99.9%);
Precision stamping, nrog xeb- pov thawj phosphating lossis npib tsib xee-plating kev kho rau saum npoo;
tuaj yeem ua ke nrog cov coil sib dhos los ua kom tiav cov tshuab electromagnetic.
Qhov zoo:
High magnetic saturation point thiab teb ceev ceev;
Txo electromagnetic poob thiab kub buildup;
Xyuas kom tus contactor rub - nyob rau hauv quab yuam thiab stability.
Cov ntaub ntawv thiab cov txheej txheem tsim cov ntsiab lus
Txhawm rau kom ntseeg tau tias cov rwb thaiv tsev ruaj khov thiab kev ua tau zoo nyob rau hauv siab -voltage thiab siab - ib puag ncig tam sim no, XIAMEN APOLLO ntiav cov txheej txheem tsim khoom thiab cov txheej txheem tswj rau cov khoom sib txawv. Cov hauv qab no piav qhia txog kev teeb tsa cov khoom siv thiab cov yam ntxwv ntawm txhua yam khoom hauv kev txiav txim ntawm cov qauv khoom.
1. Metallized Ceramic Lub Cev
Khoom siv:
High-purity alumina ceramic (Al₂O₃ Ntau dua lossis sib npaug li 96%) yog siv los ua cov qauv rwb thaiv tsev tseem ceeb, thiab txheej txheej metallization siv Mo / Mn lossis Ni system. Los ntawm lub tshuab nqus tsev sintering, metallization, thiab brazing sealing, ib tug heev airtight thiab siab -voltage rwb thaiv tsev barrier yog tsim.
Kev tsim khoom:
The ceramic body is precision-formed and sintered at high temperatures (>1600 degree).
Cov txheej metallization (Mo / Mn, Ni) adheres ruaj ntseg thiab tuaj yeem plated nrog nyiaj, npib tsib xee, lossis kub.
Nqus brazing yog siv los khi cov vaj tsev hlau rau lub foob hermetic.
Helium huab hwm coj spectrometry leak detection yields 100% dhau tus nqi, nrog rau tus nqi xau ntawm<1×10⁻⁹ Pa·m³/s.
Technical nta:
High dielectric zog ntawm 5-10 kV DC;
Muaj zog thermal shock kuj thiab txhim khu kev qha rwb thaiv tsev;
Precision kam rau ua Tsawg dua lossis sib npaug ± 0.02 hli;
Tau tshaj nrog ntau yam ntim khoom (cylindrical, cubic, thiab tshwj xeeb-zoo li tus).
Daim ntawv thov:
Siv nyob rau hauv EV lub ntsiab contactors, siab -voltage relays, lub zog cia system disconnect units, thiab lwm yam., kom ntseeg tau tias qhov system rwb thaiv tsev thiab lub tshuab nqus tsev sealing kev ntseeg tau.
2. Txav los ua ke
Tus Qauv Zauv:
Ua los ntawm cov pas nrig tooj liab conductive, ib qho nyiaj alloy txav kev sib cuag, lub tes tsho qhia insulating, thiab lub caij nplooj ntoos hlav rov qab los, nws yog cov txheej txheem tseem ceeb rau tus contactor's on -off operation.
Material Configuration:
Conductive qhov chaw: High-purity liab tooj liab los yog CuCr alloy;
Tsiv kev sib cuag: Silver-raws li alloys xws li AgSnO₂, AgSnO₂In₂O₃, thiab AgNi;
Kev them nyiaj yug rwb thaiv tsev: Siab-lub zog PPS thiab PI engineering yas;
Caij nplooj ntoos hlav system: Stainless hlau los yog phosphor bronze rau ntev qaug zog lub neej.
Kev tsim khoom:
Precision CNC machining thiab nto nyiaj / npib tsib xee plating;
Cov kev sib cuag yog tsis kam-welded lossis electron-beam-welded (EBW);
Ntawm -kev tiv thaiv thiab kev mus ncig ua haujlwm tau raug tshuaj xyuas tag nrho.
Technical nta:
rhiab heev ua thiab kev sib cuag tsawg kawg nkaus;
Kev ua tau zoo heev, txhawb kev ua haujlwm siab tam sim no ntawm 100A txog 600A;
Tsis tshua muaj kev sib cuag kub nce, txo qhov kev pheej hmoo ntawm vuam;
Mechanical lifespan Ntau dua los yog sib npaug rau 100,000 cycles.
3. Cov Cuab Yeej Siv Hluav Taws Xob
Muaj nuj nqi:
Cov khoom siv no yog siv rau kev ua kom qaug zog thiab kev tswj xyuas siab nyob rau hauv siab -siab chamber, kom ntseeg tau tias cov roj sib npaug thiab cov qauv kev nyab xeeb thaum hloov.
Khoom siv thiab cov qauv:
Cov khoom tseem ceeb ntawm lub cev: Corrosion-resistant stainless hlau los yog Ni-Cu alloy;
Optional fireproof lim los yog ntxeem tau cua diffuser qauv;
Sealing kev twb kev txuas: Nqus vuam / threaded fastening
Manufacturing thiab Testing:
Exhaust aperture raug tswj rau ± 0.03 hli;
Lub tshuab nqus tsev vacuum thiab kev ntsuas lub voj voog siab tau ua tiav.
Txhua yam khoom raug kuaj xyuas airtightness.
Kev Ua Haujlwm Zoo:
Precisely tswj qhov tso pa tawm tiv thaiv chamber rupture.
Anti-arc splash tsim ua kom muaj kev nyab xeeb ntawm kev ua haujlwm.
Thaum tshav kub kub-tiv taus thiab corrosion- tiv taus, kom ntseeg tau ntev - lub sij hawm ruaj khov.
4. Nkoj Hlau
Cov qauv thiab cov khoom siv:
High-permeability hluav taws xob ntshiab hlau los yog txias- dov silicon steel ntawv (Fe Ntau dua los yog sib npaug rau 99.9%), precision stamped thiab tsim, tsim cov electromagnetic circuit thiab txhim khu kev rub- hauv efficiency.
Kev tsim khoom:
Multi- txheej lamination stamping lossis ib qho kev txiav;
Kev kho saum npoo: xeb- tiv taus phosphating, npib tsib xee plating, lossis tiv thaiv- oxidation txheej;
Mechanical kam rau ua Tsawg dua los yog sib npaug rau ± 0.03 hli, zoo heev parallelism.
Technical nta:
High magnetic saturation point, ceev teb ceev;
Tsawg electromagnetic poob, ruaj khov rub- nyob rau hauv quab yuam;
High precision txuam nrog lub txav hlau core sib dhos kom ua haujlwm synchronized.
General Parameters thiab kev xa khoom muaj peev xwm
| Qhov project | Kev piav qhia |
| Txheej Khoom | Pure Silver (99.99%), AgNi, AgSnO₂, AgCu, WCu, NiCu |
| Khoom siv hauv paus | Liab Copper, Oxygen - dawb Copper, Cold Rolled Steel |
| Cov khoom siv ceramic | 96% Al₂O₃ Metallized Ceramic |
| Nto Plating | Nyiaj, Nickel, Kub Plating (yeem) |
| OEM / ODM | Customization Txais |
| Cov qauv dawb | 10-50 pcs |
| Lub Sijhawm Lead | 5-7 hnub rau cov qauv, 10-15 hnub rau kev txiav txim |
| Muaj Peev Xwm Ntau Lawm | 2,000,000 pcs / hli |
| Cov Qauv Zoo | ISO9000, IATF16949, RoHS, REACH |
| Daim ntawv thov | EV Relay, HVDC Contactor, ESS, Photovoltaic DC Switchgear |
Manufacturing thiab Quality Assurance
XIAMEN APOLLO Peb tau tsim nws tus kheej tsim metallized ceramic sealing ntau lawm kab, precision stamping thiab CNC rhiav, ib tug silver contact welding center, thiab high -voltage rwb thaiv tsev kuaj kuaj.
Peb cov txheej txheem tsim khoom nruj me ntsis ua raws li ISO9000 thiab IATF16949 kev tswj xyuas zoo, kom ntseeg tau tias txhua qhov khoom ua tau raws li cov qauv kev ntseeg siab ntawm cov khoom siv hluav taws xob tshiab.
Cov txheej txheem kuaj muaj xws li:
Helium huab hwm coj spectrometry xau kuaj;
Hlau -ceramic bond zog kuaj;
Conductivity thiab ntsuas kub nce;
Arc erosion thiab mechanical life testing;
Nqus sealing thiab rwb thaiv tsev lub zog pov thawj.
Tag nrho cov khoom xa tuaj yog tshwj xeeb serialized thiab tuaj nrog daim ntawv qhia txog kev taug qab.
Tej kev siv
Tshiab Zog Lub Tsheb Siab -Voltage DC Contactor (EV/HVDC Contactor)
Zog Cia System (ESS) Disconnect thiab Control Unit
Photovoltaic Inverter thiab DC Combiner Box
Muaj DC Fais Fab Hloov Cov Khoom Siv
Charge Pile High -Voltage Relay Module
Kev Cai Engineering thiab Kev Pabcuam Kev Pabcuam
XIAMEN APOLLO's engineering team muab kev pabcuam OEM / ODM ua tiav:
Ceramic qauv thiab metallization txheej tsim;
Tsiv kev sib cuag mechanism motion simulation thiab lub neej tsom xam;
High-voltage rwb thaiv tsev qauv optimization;
Tsawg roj to thiab thermal qaug zog tsis kam tsim.
Los ntawm kev tsim qauv rau kev tsim khoom loj, peb ua kom muaj kev ua tau zoo sib xws thiab kev cia siab rau kev xa khoom, pab cov neeg siv khoom luv R & D cycles thiab txo tag nrho cov nqi.
Vim li cas thiaj xaiv XIAMEN APOLLO
Tshaj 30 xyoo dhau los ntawm kev tsim hluav taws xob hlau thiab ceramic qhov chaw.
Tag nrho- txheej txheem hauv- tsev tsim khoom: ceramics → metallization → vuam → tiav → kuaj.
Tshwj xeeb hauv kev tsim cov khoom tseem ceeb rau HVDC lub zog tshiab.
Lub hli muaj peev xwm ntau tshaj 2 lab units, nrog kev xa khoom yooj yim.
Cov qauv pub dawb, ceev prototyping, thiab kev pabcuam customization muaj.
Xaus
Lub Hwj Chim Tshiab HVDC Tshooj series siv metallized ceramic rwb thaiv tsev thev naus laus zis, cov qauv siv tooj liab zoo heev, thiab siab - cov txheej txheem sib dhos ua kom muaj kev ua kom siab -voltage, siab - rwb thaiv tsev, thiab muaj kev ntseeg siab tam sim no thiab kev tiv thaiv kev nyab xeeb rau cov tshuab hluav taws xob tshiab.
XIAMEN APOLLO (Xiamen Apollo Electronics) ua raws li nws cov kev txawj ntse engineering thiab tsim lub zog los muab cov khoom siv txhim khu kev qha rau lub zog tshiab siab -voltage contactors rau cov neeg siv khoom thoob ntiaj teb.
tiv tauj peb
Cim npe nrov: Tshiab Zog HVDC Cov Khoom Muag, EV HVDC Contactor Cheebtsam, Lub Zog Cia Relay Qhov Chaw, Cov Khoom Siv Hluav Taws Xob DC
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