Kev Paub Txog Kev Tshawb Fawb ntawm tooj liab-Silver Point Contact High-Frequency Automated Welding Equipment Industry

Hauv kev lag luam ntawm cov khoom siv hluav taws xob thiab cov khoom siv sib txuas, qhov vuam zoo ntawm tooj liab - nyiaj taw tes tiv tauj ncaj qha txiav txim siab cov khoom lag luam thiab kev pabcuam lub neej. Silver Welding Hluav Taws Xob Cov Hluav Taws Xob, raws li qhov tseem ceeb ntawm kev sib txuas, muaj nws cov txheej txheem vuam raws li qhov kev ntsuas tseem ceeb rau kev tsim khoom. Copper-nyiaj point contact high-frequency automated welding equipment relies on multi-module kev sib koom ua haujlwm kom ua tiav tag nrho cov txheej txheem ntawm kev sib cuag, qhov chaw, thiab vuam automation. Daim ntawv thov ntawm High- zaus welding Silver Contact thev naus laus zis muab kev txhawb nqa zoo thiab txhim khu kev qha rau cov khoom siv hluav taws xob zoo, dhau los ua cov ntsiab lus tseem ceeb hauv kev lag luam tam sim no. Cov hauv qab no yuav ua kom muaj kev soj ntsuam ntxaws ntxaws ntawm cov cuab yeej tseem ceeb, cov ntsiab lus ua haujlwm, cov txheej txheem ntws, thiab kev lag luam daim ntawv thov, suav nrog cov ntsiab lus tseem ceeb.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Cov khoom siv lub hauv paus muaj peb lub modules: lub tshuab tes, lub fixture, thiab lub siab - zaus vuam tshuab. Cov qauv no ua haujlwm ua ke kom ua tiav cov haujlwm vuam zoo. Cov cuab yeej siv tes siv tau rau -axis servo tswj qhov system, nrog rau qhov rov ua dua qhov tseeb ntawm ± 0.02mm, muaj peev xwm hloov mus rau qhov sib txawv ntawm cov kev sib txuas ntawm Vuam, suav nrog ntau yam kev sib cuag nrog lub cheeb ntawm 0.5 txog 3mm. Los ntawm CCD lub koob yees duab pom kev pom qhov system, nws sau cov duab ntawm cov neeg nyob hauv lub tais, thiab lub algorithm npaj txoj kev pom kev zoo kom tsis txhob cuam tshuam kev sib tsoo.

 

Tom qab grasping, nws yog sai sai hloov mus rau lub vuam chaw nres tsheb. Tag nrho cov txheej txheem yuav siv sij hawm tsis tshaj 5 vib nas this. Lub fixture txais lub caij nplooj ntoos hlav- ntab qauv, sib haum nrog kev kam rau siab ntawm ± 0.1mm rau kev tiv thaiv kev tiv thaiv. Nws yog tiav los ntawm pneumatic los yog hluav taws xob txhais tau tias rau ceev ceev clamping, nrog lub clamping quab yuam adjustable nyob rau hauv qhov ntau ntawm 5-20N. Qhov chaw qhov zawj thiab qhov sib chwv sib haum tsis pub tshaj 0.05mm, kom ntseeg tau tias qhov kev sib cuag axis yog ncaj nraim nrog qhov nruab nrab ntawm induction coil thaum lub sij hawm vuam, ua tau zoo kom tsis txhob vuam skew lossis tsis tiav vuam tshwm sim los ntawm offset, muab qhov chaw ruaj khov rau kev sib cuag vuam.

 

Lub siab- zaus vuam tshuab yog lub zog tseem ceeb ntawm cov khoom siv, nruab nrog 20-100kHz siab- zaus fais fab mov. Los ntawm kev hloov kho induction coils, nws tsim ib qho chaw sib hloov electromagnetic, ua rau tooj liab - silver contact connection area to generate a vortex effect, instantly heating to the melting point of silver to achieve fusion welding. Lub sij hawm cua sov tuaj yeem tswj tau qhov tseeb hauv 0.5-3 vib nas this, nrog rau thaj tsam tshav kub tsis tshaj 0.3 hli, zam dhau cua sov ntawm tooj liab substrate, uas tej zaum yuav ua rau coarse-grain tsim los yog kev ua haujlwm degradation. Piv nrog rau cov tsoos Spot welding Silver Contact txheej txheem, qhov no ua kom cov vuam raug thiab ruaj khov.

Cov txheej txheem vuam automated ntws muaj peb qhov txuas sib txuas: cov khoom thauj khoom, ua ntej- kev kho mob, qhov chaw vuam, thiab kev tshawb nrhiav tshem tawm. Tag nrho cov txheej txheem tsis tas yuav muaj kev cuam tshuam los ntawm phau ntawv. Lub sijhawm thauj khoom siv lub tais vibrating kom muaj kev sib txuas ntawm tooj liab - nyiaj, thiab lawv raug thauj mus rau qhov chaw siv tshuab tes tuav los ntawm kev sib tsoo ncaj qha, ua tiav kev thauj khoom tas mus li. Nyob rau tib lub sijhawm, raws li qhov yuav tsum tau muaj, cov phom cua ion lossis cov khoom siv tu ultrasonic tuaj yeem raug xaiv rau kev tshem tawm cov roj stains thiab oxides ntawm qhov chaw sib cuag, ua kom muaj kev sib txuas huv huv thiab muab kev lav phib xaub rau tom qab vuam zoo.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Cov theem no tuaj yeem ua tau raws li qhov xav tau ua ntej - kho cov khoom siv vuam, xws li Silver solder sheet. Nyob rau hauv qhov chaw vuam txuas, tom qab tus neeg kho tshuab txhais tes tuav qhov kev sib cuag, nws yog smoothly xa mus rau qhov ceev ntawm tsis pub tshaj 200mm / s mus rau lub fixture chaw nres tsheb, qhov fixture ua tiav qhov thib ob qhov chaw, nrog X / Y / Z axis deviations tsis tshaj 0.03mm. Tom qab ntawd, induction coil poob mus rau qhov deb ntawm 0.5-1mm los ntawm kev sib cuag, ua rau lub siab- zaus fais fab mov rau cov zis hluav taws xob, thiab tiag- lub sijhawm saib xyuas cov vuam tam sim no thiab lub sijhawm. Tom qab welding, lub induction kauj yuav pib dua. Thaum lub sijhawm ua haujlwm no, cov khoom siv tshwj xeeb xws li BAg-series silver brazing alloy tuaj yeem xaiv raws li cov kev xav tau ntawm vuam los txhim kho cov fusion zoo ntawm kev sib koom ua ke. Cov txheej txheem pub khoom noj yog tshuaj xyuas los ntawm laser qhov siab ntsuas ntsuas ntsuas qhov siab ntawm cov pob qij txha, nrog qhov tseeb ntawm ± 0.01mm.

 

Xwb, kev tiv thaiv tiv thaiv yog ntsuas siv micro-resistance tester kom paub meej tias qhov kev tiv thaiv tsis tshaj 10mΩ. Cov khoom tsis tsim nyog tau txais kev lees paub, thiab cov neeg tsim nyog tau raug xa mus los ntawm cov cuab yeej siv tes rau cov khoom siv tawm, nkag mus rau cov txheej txheem tom ntej lossis qib ntim khoom, ua tiav cov txheej txheem kaw tsis siv neeg - voj voog ua haujlwm ntawm Resistance Spot Vuam (RSW) Silver Contact process.

Cov cuab yeej no tau ua tiav ntau yam kev ua tiav hauv kev ua tau zoo thiab tseem muaj ntau yam kev lag luam thov scenarios. Nyob rau hauv cov nqe lus ntawm vuam efficiency, cov cuab yeej ua haujlwm ib leeg tuaj yeem tsim tau txog li 300-600 daim ib teev, uas yog 5-8 npaug siab dua li kev siv vuam. Multi-workstation turntable khoom tuaj yeem tsim txog 1000 daim ib teev. Hais txog kev sib koom tes zoo, rau φ1.5mm kev sib cuag, lub zog tensile ntawm cov pob qij txha yog tsis tsawg dua 5N, thiab tus nqi conductivity yog siab tshaj 95% ntawm tus qauv nyiaj, uas tuaj yeem ua tau raws li cov kev cai nruj ntawm high-end teb xws li aerospace thiab automotive electronics.

 

Hais txog kev sib raug zoo ntawm cov txheej txheem, cov cuab yeej txhawb nqa ntau yam kev sib txuas ntawm tooj liab -nyiaj, tooj liab- tooj liab, thiab nyiaj- nyiaj vuam, thiab tuaj yeem hloov mus rau cov khoom sib txawv ntawm cov khoom sib txawv los ntawm kev hloov cov induction coil thiab kho qhov tsis sib xws, hloov mus rau ntau txoj kev vuam xws li Projection welding, Silver Contact, thiab lwm yam. Nyob rau tib lub sijhawm, nws tuaj yeem ua tau raws li qhov sib txawv ntawm cov khoom siv solder, xws li Cadmium -dawb nyiaj solder daim ntawv thiab Custom- cov ntawv loj nyiaj solder, ua tau raws li ntau yam kev xav tau.

 

Cov xwm txheej ntawm daim ntawv thov muaj xws li relay raug tsim, qhov twg tooj liab- cov ntsiab lus nyiaj tiv tauj yog welded rau tus nplaig relay thiab lub hwj chim relays, kom ntseeg tau tias tsis muaj kev tiv thaiv thiab arc tsis kam yaig kuj nyob rau hauv siab - zaus ntawm - tawm haujlwm; nyob rau hauv lub connector ntau lawm teb, nws yog haum rau precision sib cuag cov ntsiab lus ntawm USB interfaces thiab them terminals ntawm tshiab zog tsheb, ntsib miniaturization thiab siab kev ntseeg siab; Tsis tas li ntawd, nws kuj tseem siv tau rau Cov Khaub Ncaws Cov Khaub Ncaws Vuam ntawm micro keyboards thiab cov khoom siv sensor, zam kev puas tsuaj rau cov khoom siv hluav taws xob ib puag ncig los ntawm kev siv vuam ib txwm, thiab tuaj yeem ua ke nrog Silver brazing sheet, AgCuZn solder sheet, thiab lwm yam, ntxiv kev txhim kho vuam kev ntseeg tau.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Piv nrog cov txheej txheem vuam ib txwm, cov tooj liab-nyiaj taw tes tiv tauj siab- zaus automated vuam cov cuab yeej, nrog rau ob qhov zoo ntawm "tus neeg kho tshuab automation + siab- zaus vuam", zoo daws qhov kev lag luam mob cov ntsiab lus ntawm kev ua haujlwm qis thiab kev sib hloov loj ntawm cov khoom siv hauv cov khoom siv, thiab cov kev sib raug zoo ntawm cov tsoos welding.Kuj welding Silver Contacttxheej txheem.

 

Nrog rau kev sib sib zog nqus ntawm cov ntse sensors thiab kev lag luam hauv Is Taws Nem technology, yav tom ntej, cov cuab yeej no yuav txuas ntxiv cov ntaub ntawv traceability kom ua tiav tag nrho - cov txheej txheem kaw thiab cov chaw taws teeb saib xyuas cov khoom siv hluav taws xob, txhawb kev txhim kho cov khoom siv hluav taws xob rau kev txawj ntse thiab pob tshab cov lus qhia, muab kev sib tw ntau dua rau cov khoom siv hluav taws xob sib cuag, kev lag luam zoo thiab kev sib cuag. siab - kev txhim kho zoo.